In eCommerce, damaged parcels don’t just lead to refunds—they affect customer trust and brand reputation. Whether you’re shipping daily or scaling your business with Delyva, the right packaging plays a crucial role in ensuring safe delivery.
Here are 5 essential packaging guidelines to minimise damage in transit:
1. Use Strong, Well-Fitted Boxes
Your packaging starts with the outer box.
For better protection:
Use double-wall corrugated boxes for fragile or heavy items
Avoid reusing worn-out boxes
Ensure the box fits the item snugly
A weak box can collapse under pressure during sorting and stacking.
2. Eliminate Empty Space
Movement inside the box is one of the main causes of damage.
To prevent this:
Fill gaps with bubble wrap, air pillows, or kraft paper
Shake the box lightly—nothing should move
The goal is to keep the product completely stable during transit.
3. Apply Proper Cushioning
Not all fillers offer the same level of protection.
Use the right materials based on your product:
- Fragile items → bubble wrap or foam inserts
- Lightweight products → air pillows or paper
- Irregular shapes → molded inserts
💡 Pro tip: Ensure at least 5 cm of cushioning on all sides.
4. Use Multi-Layer Protection
Follow a 3-layer approach:
- Product packaging
- Inner protection (foam/dividers)
- Outer box
For high-value items, consider double-boxing for extra protection.
Double-boxing as in:
- Pack the item in a smaller box
- Place it inside a larger box
- Add cushioning between both layers
This adds an extra level of protection during long-distance deliveries.
5. Seal & Label Correctly
Seal parcels using strong adhesive tape and seal using the H-taping method.
Add labels like:
“Fragile”
“Handle With Care”
“This Side Up”
…can help guide handling BUT they are not a substitute for proper packaging. Remember packaging matters more than labels.
Final Thoughts
Good packaging reduces returns, protects your brand, and improves customer satisfaction. When combined with a reliable platform like Delyva, you can ensure every parcel reaches your customers safely.
Sign up for FREE and manage all your deliveries in one platform with better rates and multiple courier options.
If you have any questions in regards to the packaging guidelines, feel free to reach out us through our LiveChat or read more HERE.

